PL5

ARPA-E project to develop next generation of electric propulsion system
*Parag Kshirsagar1

Hybrid and Series Turbo Electrified Aircraft architectures have their benefits with respect to fuel burn and CO2 emission reduction. However, it is extremely difficult to beat combined power density and efficiency of a gas turbine engine of a single aisle aircraft (20MW class) using state of the art electric drive train technologies. Hence Raytheon Technologies is working with DOE ARPA-E to develop next generation of electric propulsion system based on superconducting motor, its motor drive and a cryocooler.In a series turbo-electric system, multi-MW class turbo-generators generate the electric power which is then distributed to various electric propulsion motors and their drives.

Such an electrical system is heavy as it produces a lot of heat which must be rejected to the ambient. Now, Carbon Neutral Liquid Fuels especially cryo-fuels such as Bio-LNG (liquid form at 120K) and Liquid Hydrogen (liquid at 20K) offer a formidable heat sink before the fuel is combusted in a turbo-generator to generate electricity.

Using cryo-fuel as a heatsink the power density and efficiency of the electric drivetrain can be drastically improved over state of the art.In this ARPA-E program, the fully superconducting motor (2.5MW) is operating at 20K while the motor drive (2.5MW) is operating at 120K. This approach yields very high power density and efficiency of the drive train components (>12.5kW/kg and >93% respectively – goals set by ARPA-E to take on the 20MW electrified aircraft grand challenge).Cryocoolers are essential to provide the necessary thermal capacitance between the heat sink and the heat source. In case of Bio-LNG as a cryo-fuel for the gas turbine, a cryocooler is needed to bring the motor coolant temperature down from 120K to 20K.

However, if LH2 is used as a cryo-fuel, depending on the design, need for cryocooler may be eliminated or minimized considerably.